Description
Meet our second generation 2″, 3″, 4″, 5″, 6″, and 8″ Series watertight enclosures for ROVs, AUVs, marine vehicles, and other harsh environments. They’re completely configurable with a variety of tube and end cap options offering a substantial upgrade over the first generation of watertight enclosures. Precision machined O-ring interfaces, a locking cord and anti-rotation feature to secure the flange, and smooth O-ring lead-in make these enclosures a perfect fit for a wide range of applications including MATE and Robosub ROVs, subsea batteries, cameras, electronics, data loggers, environmental monitoring, instrument housings, junction boxes, and more.
Precision Machined O-ring Interface on the Tubes
The acrylic tubes are cast optically clear material, like the previous generation, but the inner ends are now precision machined so that despite wide tolerances on the raw plastic material, the O-ring interface is always manufactured to tight tolerances. The aluminum tube options are also precision machined for an excellent fit. A smooth surface finish ensures proper sealing between the O-ring flange and the tube and a smooth O-ring lead-in shape makes it easy to insert the flange without damaging the O-rings.
Because of the precision machined interface, the tubes are no longer available in custom lengths, however we have several different length options for each diameter, representing the most popular lengths of custom tubes that were ordered in the past.
Anti-Rotation Feature
The tubes have a slot machined at each end that provides access to insert and remove the locking cord. That slot doubles as the mating point for a key that is machined into the flange. The key inserts into the slot so that the flange can only be installed in one orientation, preventing the end cap or flange from being rotated and damaging internal components.
Locking Cord
The locking cord is a new feature in this generation of watertight enclosures. The locking cord allows you to secure the flange to the tube so that they cannot be separated unless the cord is removed. There’s a half-circle shape machined into the inside of the tube and a matching half-circle shape machined into the flange. Once assembled, a round plastic locking cord is inserted into the circular space, preventing the flange from being removed from the tube.
The locking cord is included with the enclosure and comes with a small anodized aluminum handle that can be attached to make the cord removal as easy as possible. Alternatively, if you want to make the enclosure tamper-resistant, you can cut off the cord and cover the insertion slot. This is suitable for finished products that are not intended to be opened by the user.
Combined Flange Cap Design
Exclusively for the 2″ Series enclosure is a shift to combining the sealing flange and end cap into one part: the flange cap. While the flange seal is still available to handle the clear, dome, and custom end caps, the flange caps offer a combined solution that does not require any screws or assembly. There are zero, two, and four hole versions of the flange cap with threaded M10 holes to suit our cable penetrators.
Configuring Your Enclosure
The watertight enclosures are available through this configuration page, which lets you select a tube, flanges, end caps, vent, and more. You can also purchase components separately if you prefer.
When you’re done configuring your enclosure, head over to RAILS to setup a custom electronics tray system for your components.
Contents
All required components for a complete watertight enclosure, excluding penetrator bulkheads, are included. For a detailed list of everything that is included with each component, please visit the individual product pages linked below.
Specifications
Tubes
These depth ratings are for acrylic tubes and aluminum tubes not affected by racking groove derating. See table below for derated depth limits.
| Series Diameter | Tube Material/Finish | Tube ID (A) | Tube OD (B) | Overall Length¹ (C) | Weight | Depth Rating ² | Part Number |
50 mm
(2") | Aluminum 6061-T6, type III anodized | 50.0 ± 0.5 mm | 58.0 ± 0.2 mm | 100 mm | 169 g | 1000 m | BR-100534-100 |
| 150 mm | 261 g | BR-100534-150 |
| 300 mm | 536 g | BR-100534-300 |
| Cast Acrylic | 49.5 ± 1.5 mm | 58.0 ± 0.5 mm
| 100 mm | 75 g | 225 m | BR-100230-101 |
| 150 mm | 115 g | 130 m | BR-100230-151 |
| 300 mm | 238 g | 100 m | BR-100230-301 |
75 mm
(3") | Aluminum 6061-T6, type III anodized | 79.0 ± 0.5 mm | 86.5 ± 0.3 mm | 150 mm | 328 g | 1000 m | BR-100611-150 |
| 240 mm | 530 g | BR-100611-240 |
| 300 mm | 665 g | 900 m | BR-100611-300 |
| 400 mm | 890 g | 750 m | BR-100611-400 |
| Cast Acrylic | 76.2 ± 2.0 mm | 88.9 ± 0.7 mm | 150 mm | 264 g | 275 m | BR-102649-150 |
| 240 mm | 442 g | 150 m | BR-102649-240 |
| 300 mm | 560 g | 135 m | BR-102649-300 |
| 400 mm | 758 g | 120 m | BR-102649-400 |
100 mm
(4") | Aluminum 6061-T6, type III anodized | 103.0 ± 0.5 mm | 112.0 ± 0.3 mm | 200 mm | 707 g | 1000 m | BR-100195-200 |
| 300 mm | 1066 g | BR-100195-300 |
| 400 mm | 1426 g | 800 m | BR-100195-400 |
| Cast Acrylic | 101.6 ± 2.1 mm | 114.3 ± 0.8 mm | 200 mm | 488 g | 140 m | BR-101052-200 |
| 300 mm | 746 g | 100 m | BR-101052-300 |
| 400 mm | 1004 g | 60 m | BR-101052-400 |
130 mm
(5") | Aluminum 6061-T6, type III anodized | 130 ± 0.5 mm | 138.7 ± 0.3 mm | 300 mm | 1450 g | 1000 m | BR-101409-300 |
| 500 mm | 2441 g | 500 m | BR-101409-500 |
150 mm
(6") | Aluminum 6061-T6, type III anodized | 150 ± 0.5 mm | 163.9 ± 0.3 mm | 300 mm | 2510 g | 1000 m | BR-101411-300 |
| 500 mm | 4360 g | BR-101411-500 |
200 mm
(8") | Aluminum 6061-T6, type III anodized | 200 ± 0.5 mm | 214.2 ± 0.3 mm | 300 mm | 3420 g | 1000 m | BR-101412-300 |
| 500 mm | 5915 g | BR-101412-500 |
¹ Overall length tolerance is ± 0.5 mm.
² The depth ratings for cast acrylic components are applicable only for short-term submersions lasting less than two weeks. For longer submersion, we suggest using aluminum components only. |
The depth limits below are for aluminum tubes affected by racking groove derating.
| Series Diameter | Tube Material/Finish | Tube ID (A) | Tube OD (B) | Overall Length¹ (C) | Weight | Depth Rating ² | Part Number |
50 mm
(2") | Aluminum 6061-T6, type III anodized | 50.0 ± 0.5 mm | 58.0 ± 0.2 mm | 100 mm | 169 g | 500 m | BR-100534-100 |
| 150 mm | 261 g | BR-100534-150 |
| 300 mm | 536 g | BR-100534-300 |
75 mm
(3") | Aluminum 6061-T6, type III anodized | 79.0 ± 0.5 mm | 86.5 ± 0.3 mm | 150 mm | 328 g | 500 m | BR-100611-150 |
| 240 mm | 530 g | BR-100611-240 |
| 300 mm | 665 g | 450 m | BR-100611-300 |
| 400 mm | 890 g | 375 m | BR-100611-400 |
100 mm
(4") | Aluminum 6061-T6, type III anodized | 103.0 ± 0.5 mm | 112.0 ± 0.3 mm | 200 mm | 707 g | 500 m | BR-100195-200 |
| 300 mm | 1066 g | BR-100195-300 |
| 400 mm | 1426 g | 400 m | BR-100195-400 |
130 mm
(5") | Aluminum 6061-T6, type III anodized | 130 ± 0.5 mm | 138.7 ± 0.3 mm | 300 mm | 1450 g | 500 m | BR-101409-300 |
| 500 mm | 2441 g | 250 m | BR-101409-500 |
150 mm
(6") | Aluminum 6061-T6, type III anodized | 150 ± 0.5 mm | 163.9 ± 0.3 mm | 300 mm | 2510 g | 500 m | BR-101411-300 |
| 500 mm | 4360 g | BR-101411-500 |
200 mm
(8") | Aluminum 6061-T6, type III anodized | 200 ± 0.5 mm | 214.2 ± 0.3 mm | 300 mm | 3420 g | 500 m | BR-101412-300 |
| 500 mm | 5915 g | BR-101412-500 |
¹ Overall length tolerance is ± 0.5 mm.
² Temporary derating for aluminum tubes with racking grooves. |
Flanges
| Series Diameter | Face Seal O-ring | Radial Seal O-ring | Flange OD (E) | Piston Diameter (F) | Piston Length (G) | Overall Length (H) | Inner Mounting Hole Circle (J) | Weight | Part Number |
| 50 mm (2") | -030
Buna-N 70A | -031
Buna-N 70A | 58.0 ± 0.1 mm | 50.95 ± 0.05 mm | 15.5 ± 0.1 mm | 21.5 ± 0.1 mm | 43.0 ± 0.1 mm | 41 g | BR-100628-998 |
| 75 mm (3") | -148
Buna-N 70A | -150
Buna-N 70A | 88.9 ± 0.1 mm | 79.95 ± 0.05 mm | 19.1 ± 0.1 mm | 27.0 ± 0.1 mm | 68.6 ± 0.1 mm | 81 g | BR-100647 |
| 100 mm (4") | -154
Buna-N 70A | -154
Buna-N 70A | 114.3 ± 0.1 mm | 103.95 ± 0.05 mm | 19.1 ± 0.1 mm | 27.0 ± 0.1 mm | 94.0 ± 0.1 mm | 107 g | BR-100665 |
| 130 mm (5") | -157
Buna-N 70A | -248
Buna-N 70A | 137.7 ± 0.1 mm | 130.45 ± 0.05 mm | 28.0 ± 0.1 mm | 34.0 ± 0.1 mm | 115.0 ± 0.1 mm | 238 g | BR-102200 |
| 150 mm (6") | -162
Buna-N 70A | -255
Buna-N 70A | 165.4 ± 0.1 mm | 156.45 ± 0.05 mm | 30.0 ± 0.1 mm | 36.0 ± 0.1 mm | 142.0 ± 0.1 mm | 308 g | BR-102201 |
| 200 mm (8") | -170
Buna-N 70A | -265
Buna-N 70A | 215.7 ± 0.1 mm | 205.95 ± 0.05 mm | 36.0 ± 0.1 mm | 42.0 ± 0.1 mm | 186.0 ± 0.1 mm | 540 g | BR-102202 |
| Material: Aluminum 6061-T6, type III anodized for all flanges |
| Locking Cord Diameter (D): 2.6 ± 0.4 mm for all flange sizes |
| Inner Mounting Holes (I): M3x0.5 for all flange sizes |
End Caps
| Series Diameter | Material | Hole Configuration | End Cap Screws | End Cap Screw Hole Circle (K) | Thickness ¹ (L) | Weight | Depth Rating ² | Part Number |
50 mm
(2") | Cast Acrylic | Blank (No holes) | M2x0.4-10 | Ø50.8 ± 0.1 mm | 6 mm [+0.63, -1.15] | 17 g | 500 m | BR-100094 |
| Aluminum 6061-T6, type III anodized | Blank (No holes) | Note: flange integral to end cap, does not
require separate flange. | 63 g | 1000 m | BR-100276-999 |
| 2x M10 Thru | 59 g | BR-100276-002 |
| 4x M10x1.5 Threaded | 58 g | BR-100276-004 |
1x M10 Thru
8x M06x1 Threaded | 60 g | BR-100276-009 |
75 mm
(3") | Cast Acrylic | Blank (No holes) | M3x0.5-12 | Ø82.6 ± 0.1 mm | 9 mm [+0.75, -1.53] | 58 g | 400 m | BR-100949-998 |
| Aluminum 6061-T6, type II anodized | Blank (No holes) | Ø82.6 ± 0.1 mm | 6 mm | 102 g | 1000 m | BR-100949-999 |
| 4x M10 Thru | 6 mm | 97 g | BR-100949-004 |
| 7x M10 Thru | 6 mm | 93 g | BR-100949-007 |
100 mm
(4") | Cast Acrylic | Blank (No holes) | M3x0.5-16 | Ø108.0 ± 0.1 mm | 12.7 mm [+0.05, -2.5] | 135 g | 300 m | BR-102993-998 |
| Aluminum 6061-T6, type II anodized | Blank (No holes) | M3x0.5-12 | 10 mm | 234 g | 1000 m | BR-102993-999 |
| 5x M10 Thru | 10 mm | 223 g | BR-102993-005 |
| 10x M10 Thru | 10 mm | 212 g | BR-102993-002 |
7x M10 Thru
11x M10x1.5 Threaded | 10 mm | 196 g | BR-102993-003 |
1x M10 Thru
4x M14 Thru | 10 mm | 215 g | BR-102993-004 |
2x M10 Thru
8x M14 Thru | 10 mm | 195 g | BR-102993-006 |
5x M10 Thru
2x M10x1.5 Threaded
8x M14x1.5 Threaded | 10 mm | 186 g | BR-102993-007 |
130 mm
(5") | Aluminum 7075-T6, type II anodized | Blank (No holes) | M3x0.5-12 | Ø133.0 ± 0.1 mm | 10 mm | 427 g | 1000 m | BR-102203-001 |
| Aluminum 7075-T6, type III anodized | 5x M14 Thru
5x M10 Thru | 393 g | BR-102203-002 |
| Aluminum 7075-T6, type II anodized | 10x M14 Thru
7x M10 Thru | 367 g | BR-102203-003 |
11x M10 Thru
15x M10x1.5 Threaded | 369 g | BR-102203-004 |
150 mm
(6") | Cast Acrylic | Blank (No holes) | M3x0.5-16 | 158.7
± 0.1 mm | 12.7 mm [+0.05, -2.5] | 331 g | 150 m | BR-102205-007 |
Aluminum 6061-T6, type
II anodized | Blank (No holes) | M3x0.5-12 | 6 mm | 359 g | 150 m | BR-102205-006 |
| 5x M10 Thru | 353 g | BR-102205-005 |
| 15x M10 Thru | 339 g | BR-102205-004 |
| Aluminum 7075-T6, type III anodized | Blank (No holes) | M3x0.5-12 | 158.7 ± 0.1 mm | 12 mm | 687 g | 1000 m | BR-102205-001 |
| Aluminum 7075-T6, type II anodized | 5x M10 Thru
5x M14 Thru | 647 g | BR-102205-002 |
16x M14 Thru
13x M10 Thru | 566 g | BR-102205-003 |
200 mm
(8") | Cast Acrylic | Blank (No holes) | M3x0.5-16 | 209.1
± 0.1 | 12.7 mm [+0.05, -2.5] | 564 g | 75 m | BR-102206-007 |
Aluminum 6061-T6, type
II anodized | Blank (No holes) | M3x0.5-12 | 6 mm | 599 g | 75 m | BR-102206-006 |
Aluminum 6061-T6, type
III anodized | 5x M10 Thru | 592 g | BR-102206-005 |
| Aluminum 7075-T6, type II anodized | Blank (No holes) | M3x0.5-12 | 209.1 ± 0.1 | 16 mm | 1458 g | 1000 m | BR-102206-001 |
5x M10 Thru
5x M14 Thru | 1370 g | BR-102206-002 |
10x M10 Thru
10x M14 Thru | 1283 g | BR-102206-003 |
16x M14 Thru
14x M10 Thru | 1191 g | BR-102206-004 |
¹ Overall thickness tolerance ± 0.1 mm.
² The depth ratings for cast acrylic components are applicable only for short-term submersions lasting less than two weeks. For longer submersion, we suggest using aluminum components only. |
Domes
| Series Diameter | Material | Dome Internal Radius (M) | Dome Wall Thickness (N) | Screws | Weight | Depth Rating | Part Number |
| 50 mm (2") | Hardened polycarbonate dome
Polycarbonate (30%GF) retaining ring | 18.0 ± 0.1 mm | 2.50 ± 0.10 mm | M2x0.4-10 | 15 g | 1000 m | BR-100859 |
| 75 mm (3") | 31.25 ± 0.10 mm | 3.1 ± 0.1 mm | M3x0.5-12 | 39 g | 750 m | BR-101059 |
| 100 mm (4") | 43.5 ± 0.1 mm | 3.75 ± 0.10 mm | M3x0.5-12 | 81 g | 500 m | BR-100495 |
| 130 mm (5") | 53.5 ± 0.05 | 7.00 ± 0.05 | M3x0.5-12 | 195 g | 600 m | BR-102597 |
Product safety
Manufacturer information
Blue Robotics Inc
2740 California St.
Torrance, CA 90503, USA
Person responsible for the EU
Underwater International Germany GmbH
Tucholskystr. 7
28239 Bremen / Germany